Used to monitor wear of spline rings and plugs.
Provide precise measurements of spline specifications.
Provides high performance and unsurpassed production value for medium-sized parts.
The machine is equipped with the SMART CNC system for easy operation and programming. In addition, the Smart CNC utilizes both EIA/ISO format program codes and Mazatrol conversational programming.
The machine features the new Mazak MX Hybrid Roller Guide System, which dampens vibration, extending tool life and accelerates and decelerates faster to shorten cycle times. With a standard through-hole chuck package, this 2-axis machine efficiently processes a wide range of part sizes.
This machine streamlines plug production by automating the removal of large metal sections, formerly done manually, and
extends our manufacturing capabilities to a wider range of products.
Our two advanced machines enable us to pre-program multiple rings, enhancing efficiency and extending operational periods.
While ideally suited for batch runs, they also effectively handle multiple single rings. With each robot capable of running autonomously for up to 48 hours post-initial programming.
The XYZ lathe, is a programmable precision tool, enhances accuracy and efficiency, thereby shortening pre-heat treat durations and expediting part production.
Additionally, we acquired a manual lathe to compliment the 3 existing manual lathes. This expanded machinery lineup furnishes us with a comprehensive array of “soft” section equipment, enabling us to retain all pre-heat treat operations in-house.
The laser template cutter enhances template accuracy, significantly reduces production time, and increases capacity in the EDM department.
Our upgraded laser engraver supplants an outdated model, offering crisper and more intricate markings. With reduced manual intervention, it minimises errors and
enhances productivity.
Additionally, it facilitates the incorporation of customer logos as needed and enables cutting in diverse font sizes and styles.
The CNC Index Head, fully programmable, allows us to finish previously impossible spline gauge plugs and improves accuracy.
Our Nikken CNCZ180 is mated to a J&S 540P chassis, enabling us to perform multiple activities including tight tolerance, small batch, bespoke items.
It also reduces changeovers, enhancing
efficiency.
Our aim: equip all machines within 2 years.
